{"id":220,"date":"2020-09-02T18:25:00","date_gmt":"2020-09-02T18:25:00","guid":{"rendered":"https:\/\/websites.fraunhofer.de\/iwes-blog\/?p=220"},"modified":"2024-09-25T15:22:27","modified_gmt":"2024-09-25T15:22:27","slug":"applied-research-at-fraunhofer-iwes","status":"publish","type":"post","link":"https:\/\/websites.fraunhofer.de\/iwes-blog\/en\/applied-research-at-fraunhofer-iwes\/matthis-grassmann","title":{"rendered":"Applied research at Fraunhofer IWES"},"content":{"rendered":"\n<p class=\"wp-block-paragraph\">Getting to grips with research: The time my research project involved a hammer and screwdriver \u2013 a somewhat different kind of experience report. <\/p>\n\n\n\n<p class=\"wp-block-paragraph\"> As a research associate at the Fraunhofer IWES, my day-to-day work involves the simulation of large rolling bearings and entire test benches. Normally, the massive dimensions which are commonplace in the wind energy industry are quickly shrunk to fit my 24\u201d computer screen.  <\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Last year, however, I had the chance to experience for myself what it means to unload a bearing measuring 6&nbsp;meters in diameter from a truck and maneuver it to the desired location with pinpoint accuracy. In November and December 2019, our new customer had to carry out an extensive exchange of bearings with the corresponding connecting components in our hall at the Large Bearing Laboratory in Hamburg. And because this was the first major conversion and the effort involved was difficult to estimate in advance, my colleagues and I decided to perform the work ourselves. Ready for action, we swapped simulation and programming for safety shoes and hard hats for eight weeks. Our task was to align the bearings and connecting components weighing several tons and then connect them together securely with plenty of screws. The components were positioned and fixed in place one after the other, so the test bench was assembled sort of like an oversized, extremely complicated construction set. A colleague of ours from Bremerhaven also joined us because he \u201creally felt like screwing things together\u201d.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"> From my models on the computer, I had calculated that we needed to use 1,780 screws each weighing between 3 and 6&nbsp;kg. I knew on day one that my muscles were going to ache the next morning, but I certainly hadn\u2019t expected my bike ride to work to take twice as long as usual! The dimensions of the individual components also became clear when we maneuvered the old components to the land next to the building in order to make room for the new ones. We had to rent a 300-ton crane and close the road for the whole day. At this point, I would like to thank our neighbors GALAB and HAW again for willingly agreeing to park on the grass. <\/p>\n\n\n\n<p class=\"wp-block-paragraph\"> Every morning we started screwing the steel parts together in a good mood. And since the parts were delivered almost all at the same time, we even had to work the odd weekend or two. Of course, we didn\u2019t forget about our other obligations, and a steel cylinder was swiftly converted into an office so that we had a quiet corner for telephone conferences with the customer. <\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><a href=\"https:\/\/websites.fraunhofer.de\/iwes-blog\/wp-content\/uploads\/2020\/08\/Matthias-im-Pr\u00fcfling_-scaled.jpg\"><img loading=\"lazy\" decoding=\"async\" width=\"698\" height=\"524\" src=\"https:\/\/websites.fraunhofer.de\/iwes-blog\/wp-content\/uploads\/2020\/08\/Matthias-im-Pr\u00fcfling_-698x524.jpg\" alt=\"\u00a9 Fraunhofer IWES\/Christian Broer\" class=\"wp-image-130\" srcset=\"https:\/\/websites.fraunhofer.de\/iwes-blog\/wp-content\/uploads\/2020\/08\/Matthias-im-Pr\u00fcfling_-698x524.jpg 698w, https:\/\/websites.fraunhofer.de\/iwes-blog\/wp-content\/uploads\/2020\/08\/Matthias-im-Pr\u00fcfling_-400x300.jpg 400w, https:\/\/websites.fraunhofer.de\/iwes-blog\/wp-content\/uploads\/2020\/08\/Matthias-im-Pr\u00fcfling_-768x576.jpg 768w, https:\/\/websites.fraunhofer.de\/iwes-blog\/wp-content\/uploads\/2020\/08\/Matthias-im-Pr\u00fcfling_-1536x1152.jpg 1536w, https:\/\/websites.fraunhofer.de\/iwes-blog\/wp-content\/uploads\/2020\/08\/Matthias-im-Pr\u00fcfling_-2048x1536.jpg 2048w, https:\/\/websites.fraunhofer.de\/iwes-blog\/wp-content\/uploads\/2020\/08\/Matthias-im-Pr\u00fcfling_-scaled.jpg 1440w\" sizes=\"auto, (max-width: 698px) 100vw, 698px\" \/><\/a><figcaption class=\"wp-element-caption\"><em>\u00a9 Fraunhofer IWES\/Christian Broer<\/em><\/figcaption><\/figure>\n\n\n\n<p class=\"wp-block-paragraph\">The customer was\nalso not afraid to get his hands dirty, and that gave us extra motivation,\nespecially when working late into the evening. It wasn\u2019t just a case of\ntightening screws either \u2013 we also discussed FE results and played possible\ntest scenarios through in our heads. All in all, our tremendous team spirit\nensured that the last screw in particular was tightened with a smile on everybody\u2019s\nfaces. We actually finished 3 weeks earlier than originally planned, just in\ntime for Christmas. The photo with the caption \u201cTest bench finished\u201d was taken\nwith great joy on the last day. I think I also speak for all of us when I say:\n\u201cI was thankful not to find any screws under the Christmas tree.\u201d The test got\nunder way after Christmas and will run without interruptions for the next few\nmonths. As for me, it\u2019s back to FEM in order to compare the simulation results\nwith the real-life ones.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">I really enjoyed the practical experience and it was a great opportunity to broaden my knowledge. Back at my desk, I can give my muscles a chance to recover as I \u201ctighten\u201d screws in the reduced dimensions on my screen with just a few clicks of the mouse. All told, we got through around 500 cups of coffee, 200 sodas, and countless liters of water while working in the test hall. We left with only a few minor injuries \u2013 I stopped counting the blisters on my hands after the seventh one! <\/p>\n\n\n\n<figure class=\"wp-block-image size-large is-resized\"><a href=\"https:\/\/websites.fraunhofer.de\/iwes-blog\/wp-content\/uploads\/2020\/08\/Team-HH.jpg\"><img loading=\"lazy\" decoding=\"async\" width=\"698\" height=\"466\" src=\"https:\/\/websites.fraunhofer.de\/iwes-blog\/wp-content\/uploads\/2020\/08\/Team-HH-698x466.jpg\" alt=\"One test bench, one team. \n\u00a9 Fraunhofer IWES\/Karsten Behnke (2019)\" class=\"wp-image-129\" style=\"width:580px;height:387px\" srcset=\"https:\/\/websites.fraunhofer.de\/iwes-blog\/wp-content\/uploads\/2020\/08\/Team-HH-698x466.jpg 698w, https:\/\/websites.fraunhofer.de\/iwes-blog\/wp-content\/uploads\/2020\/08\/Team-HH-400x267.jpg 400w, https:\/\/websites.fraunhofer.de\/iwes-blog\/wp-content\/uploads\/2020\/08\/Team-HH-768x512.jpg 768w, https:\/\/websites.fraunhofer.de\/iwes-blog\/wp-content\/uploads\/2020\/08\/Team-HH.jpg 1385w\" sizes=\"auto, (max-width: 698px) 100vw, 698px\" \/><\/a><figcaption class=\"wp-element-caption\"><em>One test bench, one team. \u00a9 Fraunhofer IWES\/Karsten Behnke (2019)<\/em><\/figcaption><\/figure>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Getting to grips with research: The time my research project involved a hammer and screwdriver \u2013 a somewhat different kind of experience report. As a research associate at the Fraunhofer IWES, my day-to-day work involves the simulation of large rolling&#8230;<\/p>\n","protected":false},"author":5,"featured_media":129,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[53,54],"tags":[56,55],"coauthors":[45],"class_list":["post-220","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-wind-people-category","category-wind-research-category","tag-blade-bearing","tag-experience"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v28.6 (Yoast SEO v28.7) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>Applied research at Fraunhofer IWES<\/title>\n<meta name=\"description\" content=\"Getting to grips with research: A hands-on experience of a research project with a screwdriver and hammer - a somewhat different field report.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/websites.fraunhofer.de\/iwes-blog\/en\/applied-research-at-fraunhofer-iwes\/matthis-grassmann\" \/>\n<meta property=\"og:locale\" content=\"de_DE\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Applied research at Fraunhofer IWES\" \/>\n<meta property=\"og:description\" content=\"Getting to grips with research: A hands-on experience of a research project with a screwdriver and hammer - a somewhat different field report.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/websites.fraunhofer.de\/iwes-blog\/en\/applied-research-at-fraunhofer-iwes\/matthis-grassmann\" \/>\n<meta property=\"og:site_name\" content=\"Blog | Fraunhofer-Institut f\u00fcr Windenergiesysteme\" \/>\n<meta property=\"article:published_time\" content=\"2020-09-02T18:25:00+00:00\" \/>\n<meta property=\"article:modified_time\" content=\"2024-09-25T15:22:27+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/websites.fraunhofer.de\/iwes-blog\/wp-content\/uploads\/2020\/08\/Team-HH.jpg\" \/>\n\t<meta property=\"og:image:width\" content=\"1385\" \/>\n\t<meta property=\"og:image:height\" content=\"924\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/jpeg\" \/>\n<meta name=\"author\" content=\"M.Sc. 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